Char-Broil 430 Offset BBQ Smoker Pit Mod

Made a little modification to my Char-Broil 430 Offset Smoker for better smoking.

So I got this little Char-Broil offset smoker (430 model) on a whim when my propane grill was on the fritz and my other pit had rusted out too much.

It’s small, cheap, and was easy to put together. Has just enough room to smoke a small brisket or a full rack of ribs. And, plenty of room to grill enough steaks or burgers for my family of 4.

It works great as a grill, but when I 1st started to use it as a smoker, I had some problems. It’s made of very thin metal, and has several gaps where the smoke and heat can escape. So I had to experiment a lot with the dampeners to get the airflow right, to get the temps where I wanted them. But, I came up with a way for it to work a little better.

I had a steel company (West Texas Steel) cut me a metal plate (16 gauge thickness I think) to fit over the smoking chamber where the grill grates normally sit (cost about $11). The plate leaves about an inch gap at the end, close to the side where the smoke stack sits over, for the smoke to escape there.

Then I lined the bottom of the smoke chamber and the little coal grates that sit in the bottom, with heavy duty foil. I set my meat directly in there. Then put the plate inside and on top of the rails, where the grill grates normally sit. It fit perfect!

I also drilled a hole and added a extra temp gauge in the bottom half of the smoking chamber, so I could monitor the temp where the meat was.

Worked great! Held in more of the heat and cooked more even. Only problem I have now is, the smoke box does not hold enough coals to keep it going for a long while. So you can’t slow cook all day or night without needing to add more coals a few times.

Anyway! Our little 4th of July brisket turned out pretty good!

Author: Robby

I am just another goofy computer nerd who likes to tinker with tech, watch NFL football, cook and make people laugh if I can.

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